LABORATORY INFORMATION MANAGEMENT SYSTEM

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LABORATORY INFORMATION MANAGEMENT SYSTEM

DreamzTech developed a bespoke Laboratory Information Management Solution for one of the renowned UK based company which was recently acquired by FLSmidth, GmBH. DreamzTech has developed a solution to collect and process data required for sample processing and analysis using cutting edge technology of Industrial IoT and PLC/SCADA. The solution provides sample tracking, sample preparation to process and analyze data received from machines and provide equipment maintenance and preventative maintenance solution.

Business Problems

The client was facing the following business problems.

  • Disjoined platforms for monitoring data provided by individual machines.
  • Difficulty to ascertain reliability and integrity of data provided by machines and robotic equipment.
  • Lack of pictorial representation of data leading to a slower decision-making process.
  • Managing equipment and its day-to-day tasks can be a real burden whereas avoiding certain risks won’t be possible.
  • Manual, constant monitoring of machines meant incurring unnecessary costs.
  • Control a machine functionality physically when needed.

SOLUTIONS WE PROVIDED

The customer enjoyed the following benefits through the solution provided by team.

  • Unification of data received from all equipment onto a single platform and automated interpretation.
  • Registering a sample for each machine with upper and lower reading limits so that alerts can be generated in case of abrupt fluctuations.
  • Process data and represent in the form of animated graphs and charts wherever possible for instant decision making.
  • Using Industrial IoT to monitor equipment health and provide scheduled maintenance, proactive and preventive maintenance.
  • Platform to view the current status of a machine and the ability to view its breakdown history.
  • The solution also provided the option to control machines from a user interface using PLC/SCADA and IoT.

Approach from DreamzTech

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asset management systemDOCUMENTATION

DreamzTech engaged offshore Business Analysts to interview stakeholders and gather requirements. They worked with Clients Contact and Solution Architects for further elicitation and documentation.

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The architects from DreamzTech analyzed the existing industry working closely with the client to determine the right technology to be used, database structure, data flow, and microservices. The plan was segregated into development phases and release plans.

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Our team comprising Project Manager, Tech Lead, Designers, Developers, and Quality Analysts worked with the client for 2 years following Agile methodology for technology implementation. With CI/CD which helped the application development team to deliver code changes more frequently and reliably.

Services We Provided

THE BUSINESS BENEFITS

The platform has helped a lot to maintain high standards with regard to integrity, quality, and precision of analytical data. The platform has improved health and safety for laboratory personnel, improve the precision and accuracy of results produced and improve laboratory efficiency. The solution enables field or onsite laboratory and plant managers to continuously track, monitor, measure, analyze and report critical events and actions.

Upto 30%

Accuracy in data received from machines.

Upto15% Increased

Resources efficiency for Plant and Laboratory Managers.

10–15% Save

Using preventive maintenance over reactive maintenance.

Key Application Features

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Auto-update of inventory whenever a spare part or component is utilized for maintenance jobs.

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Create triggers and alerts strategically on spare parts to prevent and predict failures.

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The application digs down to component and sub-component levels to show status and condition.

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Schedule maintenance services and assign them to technicians. Monitor outcome.

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Breakdown history, statistics, audit trails and utilization / idle hour reports.

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The application is integrated with barcode / QR code scanners, printers to ease manual efforts.

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Create users and set up collaborative teams. Manage user-level permissions.

digital ad platformMANAGE MACHINES

Create machines, machine groups with spare parts and components. Map to the customer, lab and site.

b2b travel portalCUSTOM DASHBOARD

Customizable and shareable dashboard to view quick stats and performance.

Technology Overview

USER INTERFACE:

HTML5

CSS 3

jQuery

Java Script

BUSINESS LOGIC:

C#

ASP.NET MVC

WEB API

DATABASE:

MS SQL Server

OTHER TOOLS & TECHNOLOGY:

GIT

JIRA

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