Manufacturing ERP

Request a Free Consultation

Manufacturing ERP Solution

Process manufacturing is a production method that creates goods by combining supplies, ingredients or raw materials using a formula or recipe. It is frequently used in industries that produce bulk quantities of goods, such as food, beverages, refined oil, gasoline, pharmaceuticals, chemicals, and plastics. DreamzTech developed a cloud-based Manufacturing ERP Solution for UK based prominent Rubber products manufacturing company. The manufacturing ERP solution is a comprehensive set of independently workable modules to support the entire manufacturing processes. Our client can now manage and automate critical processes, connects their customers and suppliers, keep track of all the assets and manage their accounts in a way that is accessible by key personnel from anywhere in the globe. And this has helped them achieve – Optimized process management, More uptime, Increased recovery, Reduced overall operational cost, and Better operational decision making.

Business Problems

The client was facing the following business problems prior to implementation.

  • Business uses multiple software to take care of different aspects of their business processes which don’t give them consolidated visibility on entire business and manufacturing processes.
  • Most manufacturing software depends only on feed in data from users and remains disconnected from machinery.
  • Whether it is a process or discrete manufacturing, setting up workflow is complex and requires specialization to handle it.
  • Proprietary “recipes” or formulas, for manufacturing materials, is vital information that not only had to be continuously safeguarded but, at the same time, had to be made instantly available to the shop floor.
  • Many businesses work with companies that don’t scale with the new technologies leading to a bottleneck in future up-gradation.

SOLUTIONS WE PROVIDED

The client enjoyed the following benefits through the manufacutring erp solution.

  • Growth Oriented Flexible Solution. connect to all aspects of the business providing end-to-end connectivity to departments and resources.
  • Integrating with MES to provide numerical instructions directly from the platform, improving overall quality and performance.
  • Improving workflows with new process patterns and journeys within the system. The system is intelligent enough to suggest the next step and actions after a certain stage of the application.
  • Providing a widget-based system where a single page can contain multiple elements and for individual elements. With the proper abstraction of information and sharing only limited required information to the shop floor.
  • Integrated Industrial IoT and machine learning to the solution to match up with demand.

Approach from DreamzTech in Creating Manufacturing ERP Solution

DreamzTech got the opportunity to walk on this exceptional with this client to provide a cutting edge solution in the available budget. As the customer ventured into their digital transformation journey they sought support from a software partner with expertise in the areas of new-age technology and consulting.

Manufacturing ERP REQUIREMENT DOCUMENT

DreamzTech engaged onshore Business Analysts to interview stakeholders from the client to document and elicit requirements.

Manufacturing ERP PROJECT PLANNING

The architects from DreamzTech analyzed existing software against requirements to determine Technology to be used, database structure, data flow, and microservices. Agile Project plan and backlog document and sprints are planned.

Manufacturing ERP DEPLOYMENT

Our team comprising Project Manager, Tech Lead, UX/UI Developers, Programmers, and Quality Analysts worked with the client for 4 months to deploy the first alpha.

Services We Provided

THE BUSINESS BENEFITS

Smart manufacturing increases output, quality, and consistency. Additional benefits include: Cloud applications help manufacturers reduce costs related to these challenges and shorten project timelines. Smart technologies are increasing opportunities for manufacturers and best practices for efficient implementations.

Streamlined and automated data

35 %

Increased

Significant cost

59%

Reductions

Predictive maintenance

812%

Cost Savings

Workforce Challenges

1215%

Reductions

Enhanced Productivity

810%

Increased

Energy Efficiency & Reduced Carbon Footprints

1520%

Less

Key Application Features

best erp for manufacturing industry Total Control of Production Cycle

Keep a check on the manufacturing load of business with our Production Analytics Report – an aggregated view of production status. The manfacutring erp solution generates several reports to help analyze and make insightful decisions. Ensure fulfillment of customer orders as per commitments.

manufacturing ERP solution Item Variants

Hundreds of product permutations in different colors, finishes, shapes, and sizes, to manage all variants. The primary Item will be considered as an Item Template and each of the variations will be an Item Variant based on different attributes.

manufacturing erp Bill of Material (BOM)

Hierarchical in nature, the finished product is at the top. Create BOMs with or without operations, single or Multi-level, automate the Routings, compare and update BOMs. Navigate through the multiple levels of your BOMs and understand the underlying foundation of the products that your customers value. With our BOM Browser, you can not only view the BOM of sub-assemblies but also update them in real-time for maintaining accurate costs based on stock
valuation and ongoing procurements.

manufacturing ERP Material Resource Planning

Material procurement & production planning for products can become complicated with the sheer number of variants. Be it a Work Order against Sales Orders or Material Requests, our manufacturing ERP Solution will exhibit MRP such that your users get unparalleled benefits while planning production for a period of time. Keep tracking material consumption of batched inventory to curb manufacturing expenses and facilitate zero wastage of resources.

manufacturing erp Capacity Planning

Optimize the usage of your workstations as per the resources available for open production orders. Identify bottlenecks at the shopfloor level and eliminate these by creating a capacity plan. You can maintain and manage planning schedules for a pre-defined period of time.

manufacturing erp solution Batched Inventory

Move or split batches between different Warehouses. In case you produce your products in batches, the Batch master will come in handy to maintain the manufacturing date, expiry date, and more details.

manufacturing erp system Multiple Units of Measurement

Keep track of different units of measurement for your inventory. You can set up conversion factors in the Item master itself and facilitate smooth Sales, Purchase, and Stock transactions. The conversions will be handled by the system.

digital ad platform Supplier Portal

Remove unnecessary overheads. Use the Portal and get suppliers to manage themselves. The Suppliers can submit Request for Quotations, automatic Supplier Quotations, access ongoing Purchase Orders, and Receipts. Suppliers can also raise Purchase Invoices for fulfilled orders.

b2b travel portal Stock Replenishment

To prevent stockouts, you can track an Item’s reorder level. When the stock level goes below the reorder level, this manufacturing ERP software will create an automatic material request. This facilitates quicker, smarter, and timely replenishment of inventory, thereby reducing chances of stock exhaustion and preventing potential risk of stockouts

manufacturing erp system Customer Management

  • Customer database
  • Customer specific dashboard
  • History and analytics
  • Notes and meeting feedback

digital ad platform Costing and Invoicing

  • Product level costing
  • MOQ and costing options
  • What-if analysis
  • Invoicing and account integration

b2b travel portal Stock Control

  • Automated stock management
  • IOT enabled stock movement, location change and inventory status based on material
  • WIP management

asset management system Supplier Management

  • Customer database
  • Customer specific dashboard
  • History and analytics
  • Notes and meeting feedback

digital ad platform Purchase and Sales

  • Purchase order processing
  • Sales order processing
  • Purchase approval
  • Transportation planning and book-in

b2b travel portal Requirement Prediction Analysis

  • Stock prediction using historical data
  • Purchase order processing through analysis of the historical data
  • Stock take operation

asset management system Product Life-cycle Management

  • Visual database of raw materials
  • Bill of materials
  • Delivery groups based on supplier
  • Price list and delivery options
  • Products specification and life-cycle

digital ad platform Production Planning

  • Real-time production planner
  • Planned vs. actual analysis
  • Real-time progress monitoring
  • Production stage and assignments
  • Worksheet and safety measures

b2b travel portal Packaging and Dispatch

  • Product level packaging
  • End of line management
  • Packaged goods management
  • Picking list
  • Dispatch transportation

Technology Overview

USER INTERFACE:

HTML5

CSS 3

Bootstrap

BUSINESS LOGIC:

C#

ASP.Net

MVC5

RESTful API

DATABASE:

MS SQL

OTHER TOOLS & TECHNOLOGY:

GIT

JIRA

App Nexus

Amazon

CloudFront

Amazon

Web Services

Discuss Your Project